China manufacturer Customized Die Casting or CNC Processing Aluminum Flange Coupling for Industry Applications flange coupling

Product Description

Customized Die Casting or CNC Processing Aluminum Flange Coupling For Industry Applications

Advantages:
1. Free design and free sample.
2. CHINAMFG NDA.
3. ISO Certificated with the strict quality control system.
4. 13 Years OEM&ODM Die Casting experience.
5. Good at spoken english and phone call communication.
6. One stop solution and drop shipment for online sellers.
 

Product Description

  

Custom Die Casting Parts

Mold Material

SKD61, H13

Mold Cavity

Single or multiple

Mold Life Time

50K times

Product Material

1) Aluminum alloy ADC10, ADC12, A360, A380, A413, A356

2) Zinc alloy 3#, 5#, 8#

Surface Treatment

1) Polishing, Sandblasting, Painting, Powder coating, Galvanizing, Chrome plating, Spray coating, Anodizing

2) Polishing+ zinc plating/chrome plating/pearl chrome plating/nickel plating/copper plating

Process

Drawing & Samples→Mould making→ Die casting  →  Deburring  
→ Drilling and threading →  CNC Machining  → Polishing  →  Surface treatment 
→  Assembly  →  Quality inspection  →  Packing →Shipping

Size

According to customers’ drawings or samples

Casting Machine

Die casting machine 88 ton/280 ton/400 ton/500 ton/800 ton/1250 ton 

Drawing Format

step, dwg, igs, pdf

Certificates

ISO 9001:2015

Payment Term

T/T,L/C, Western union

QC system

100% inspection before package or one by one

Monthly capacity

50,000pcs

Lead time

10~25working days according on quantity

Application

1) Led light housing & Led Heatsink

2) Auto & Motorcycle & Bicycle parts

3) Furniture accessories

4) Solar energy

5) Pump housing

6) Mechanical parts

7) Diecasting kitchen utensils

Products show

 

Services

CHINAMFG Industry provides custom service of  CNC machining, mould manufacturing, die casting, metal stamping, plastic injection molding and rubber molding. Our experience range from simple design to challenging technical parts.

Company Profile

Workshops and Equipments

Cooperating Customers

 

Packaging & Shipping

FAQ

1. Q:Where can I get product&price information?
   A:Send us e-mail , we will contact you as we receive your mail.

2. Q: How soon can I get samples?
    A: Depending on your specific project, it usually takes 10 to 20 days.

3. Q:How to enjoy the OEM services?
    A:Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.  

4. Q:Can you make machining parts based on our samples?
     A:Yes, we can make measurement based on your samples to make drawings for machining parts making.

5. Q: Is it possible to know how are my products going on without visiting your company?
    A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
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flange coupling

Flange Couplings for Motor-to-Shaft and Shaft-to-Shaft Connections

Flange couplings are versatile components that can be used for both motor-to-shaft and shaft-to-shaft connections in a wide range of mechanical systems. Their design and features make them suitable for various applications:

1. Motor-to-Shaft Connections: Flange couplings are commonly used to connect electric motors to driven equipment, such as pumps, fans, compressors, and conveyors. In motor-to-shaft connections, the flange coupling is mounted on the motor shaft and connected to the input shaft of the driven equipment. This configuration ensures efficient power transmission from the motor to the driven component.

2. Shaft-to-Shaft Connections: Flange couplings are also employed for shaft-to-shaft connections, where two shafts need to be linked together. This could involve connecting two separate pieces of machinery or extending the length of an existing shaft. Flange couplings allow for the secure and precise alignment of the two shafts, ensuring smooth rotation and power transmission between them.

Flange couplings are available in various designs, such as rigid flange couplings, flexible flange couplings, and floating shaft couplings. Rigid flange couplings offer a more rigid connection, ideal for applications where shaft misalignment is minimal. Flexible flange couplings, on the other hand, can accommodate some degree of misalignment and provide vibration dampening, making them suitable for systems with dynamic conditions or slight misalignments.

When selecting a flange coupling for a specific connection, factors such as the required torque capacity, shaft sizes, misalignment tolerance, and operating conditions need to be considered. Proper installation and alignment are crucial to ensure the optimal performance and longevity of the flange coupling in both motor-to-shaft and shaft-to-shaft connections.

In summary, flange couplings are versatile components that can be effectively used for both motor-to-shaft and shaft-to-shaft connections. Their ability to provide secure and efficient power transmission makes them a valuable choice in various industries and mechanical systems.

flange coupling

Key Features to Consider When Purchasing a Flange Coupling

When purchasing a flange coupling, it is essential to consider several key features to ensure it meets the specific requirements of your application. Here are the main factors to look for:

  • Type of Flange Coupling: There are various types of flange couplings, such as rigid, flexible, and fluid couplings. Choose the type that best suits your application’s needs, considering factors like misalignment compensation, torsional stiffness, and vibration damping.
  • Size and Dimensions: Select the flange coupling with the appropriate size and dimensions to fit your shafts and equipment. Consider shaft diameter, coupling length, and any space limitations.
  • Material: Flange couplings can be made from various materials, including steel, aluminum, stainless steel, and elastomers. Choose a material that offers the required strength, corrosion resistance, and durability for your operating conditions.
  • Torsional Rating: Check the torsional rating of the flange coupling to ensure it can handle the torque requirements of your application without failure or deformation.
  • Misalignment Compensation: If your application experiences shaft misalignment, opt for a flexible flange coupling that can accommodate angular, parallel, and axial misalignment to prevent stress on connected equipment.
  • Backlash: For precision applications, select a flange coupling with minimal or no backlash to maintain accurate positioning and reduce the effects of mechanical play.
  • Operating Speed: Consider the operating speed range of the flange coupling to ensure it can handle the rotational speed requirements without issues like resonance or fatigue.
  • Environmental Compatibility: Evaluate the flange coupling’s ability to withstand the environmental conditions of your application, such as temperature, humidity, and exposure to chemicals or corrosive substances.
  • Installation and Maintenance: Choose a flange coupling that is easy to install and maintain, as proper installation and periodic maintenance are crucial for optimal performance and longevity.
  • Cost and Value: Compare the cost of the flange coupling with its features and performance to ensure you are getting the best value for your investment.

By carefully considering these key features, you can select a flange coupling that not only meets the demands of your application but also ensures reliable and efficient power transmission while minimizing downtime and maintenance costs.

flange coupling

Materials Used in Manufacturing Flange Couplings

Flange couplings are manufactured using various materials, each offering specific properties and advantages. The choice of material depends on factors such as application requirements, environmental conditions, and cost considerations. Here are some commonly used materials in manufacturing flange couplings:

  • 1. Steel: Steel is one of the most common materials for flange couplings. It offers excellent strength, durability, and resistance to wear. Steel couplings are suitable for a wide range of applications and can handle high torque and heavy loads.
  • 2. Stainless Steel: Stainless steel is chosen for its superior corrosion resistance, making it ideal for applications where the coupling is exposed to moisture, chemicals, or aggressive substances. Stainless steel flange couplings are common in industries such as food processing, pharmaceuticals, and marine.
  • 3. Cast Iron: Cast iron couplings are known for their excellent strength and vibration-damping characteristics. They are often used in industrial settings, including pumps, compressors, and conveyor systems.
  • 4. Aluminum: Aluminum couplings are lightweight and suitable for applications where weight is a concern. They are commonly used in industries such as aerospace and automotive.
  • 5. Brass: Brass couplings offer good corrosion resistance and electrical conductivity. They are used in specific applications that require these properties.
  • 6. Bronze: Bronze couplings are valued for their high strength, corrosion resistance, and resistance to wear. They are commonly used in marine and heavy machinery applications.
  • 7. Plastic: Plastic couplings, such as nylon or polyurethane, are used in applications where weight, non-conductivity, and chemical resistance are critical factors.
  • 8. Composite Materials: Some modern flange couplings may use composite materials that combine different properties, such as strength, flexibility, and corrosion resistance.

When selecting the material for a flange coupling, it is essential to consider factors such as load capacity, temperature range, chemical exposure, and the specific demands of the application. Proper material selection ensures that the flange coupling performs optimally and has a long service life in its intended environment.

China manufacturer Customized Die Casting or CNC Processing Aluminum Flange Coupling for Industry Applications  flange couplingChina manufacturer Customized Die Casting or CNC Processing Aluminum Flange Coupling for Industry Applications  flange coupling
editor by CX 2024-04-03


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